Learning Outcomes
Upon successful completion of the module, students will be able to:
- Identify all unit operations comprising a typical cell-based manufacturing process as well as possible facility layouts depending on the properties of the manufactured product and the type of cells employed
- Formulate and solve mass and energy balances for each unit operation in a typical cell-based manufacturing process
- Perform scaling calculations between lab, pilot and commercial scale equipment
- Design downstream unit operations
- Simulation of biopharmaceutical manufacturing processes
Course Content (Syllabus)
• Overview of a manufacturing process flowsheet - Mass Balances - Component and stream composition - Introduction to the case study
• Cell growth in Erlenmeyer flasks and benchtop bioreactors in batch mode
• Bioreactor Design Ι
• Bioreactor Design ΙΙ
• Oxygen mass transfer(kLa)
• Model based scale-up study (Bench -top to pilot scale, operating & aeration policies)
• Centrifugation & Downstream Separations
• Extraction - Crystallization I
• Extraction - Crystallization II
• Fluidized bed drying
• Whole bioprocess simulation Ι
• Whole bioprocess simulation ΙΙ
• Laboratory exercises: Bioreactor Run I, Bioreactor Run II